معرفی نرم افزار ESI PROCAST
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ESI PROCAST V2008
ProCAST is a complete modular software system that can be included to expand the application modules and engineering tools to meet the challenging foundry business needs. Various modules are highly specific, targeted at a specific process steps:
· Flow solver - filling process simulation, including the semi-solid materials, EPC and the centrifugal casting process;
· Heat transfer solver - and the solidification contraction forecast trends, including the option of radiation;
· Solver stress - heat stress and deformation.
· In addition, the senior Kim Sang-exclusive option to be able to predict:
· Pores and micro-cavity;
· Carbon iron alloy microstructure grain structure.
ProCAST a total of nine modules, the following were set accordingly.
Pre-processor PreCAST
ProCAST through the graphical user interface can define a variety of boundary conditions. These feature-rich can accurately simulate all the casting situation. Selected need impose conditions for the geometry of the border region can click and choose automatic extension of the implementation. User-defined data can not change, or at any time or temperature changes.
Simple and direct definition of boundary conditions ProCAST materials database provides a scalable database material can be used to simulate most of the alloy, from steel to aluminum and iron, cobalt-based, copper, magnesium-based, nickel-titanium and zinc-based alloys . At present, the materials database is also still continuing to expand through industry-proven sound parameters will be added in a timely manner.
In addition, ProCAST also has a unique database of thermodynamics. The database allows users to directly import the chemical composition of alloys, auto-generated simulation of the necessary data.
Material properties and the layout of the database after the curve processor ViewCAST
ProCAST after the processor features a very strong and diversified use of icons and menu-driven way, the following changes in the dynamics of the process:
· Volume flow of liquid metal front field pressure on the cloud temperature solidification velocity vector data stress and deformation microstructure
ProCAST provides a variety of ways, to facilitate the process show the results, including:
· Vector and image cross-section cut XY plane curve animation, picture and video output
To facilitate the rapid exchange of information and direct communications, and results of the simulation will be a different standard output format to other CAE software.
Meshing with the tools MeshCAST is ProCAST the CAD interface with the grid generation module. It will design and simulation stage effectively linked to the rapid completion of the innovative design of the preparatory work and achieve rapid and reliable computing.
The main feature of automatically generated three-dimensional grid CAD / CAE geometry through STEP, IGES, or Parasolid format directly into finite element mesh into the fast grid generation grid excellent quality and quality control to deal with complex geometry Model with a variety of materials on the surface or the side of the grid density variable flow analysis to ensure that the grid requirements of investment casting shell-mode automatic generation
Anti-counting module ProCAST anti-balance by reducing the module in a given place and time calculations and measured the temperature difference, to determine the material properties or boundary conditions.
The main characteristics to determine the time and temperature-related factors determine the interface of time and temperature-related conditions to determine the boundaries of time and temperature-related material properties
ProCAST fluid solver provides an excellent function to simulate the fluid flow filling process. It coupling energy equation three-dimensional full-NS equation, the surface of the free use of cutting-edge methods of tracking the volume function (VOF), to simulate natural convection in the process of coagulation and contraction caused by the flow.
The main characteristics of the all-solver NS three-dimensional fluid flow equation tilted axis of rotation Moni Juan pouring gas and exhaust gas model of semi-solid material non-Newtonian fluid model filters model turbulence model can be fluid pressure model disappear Model ways modulus particle tracking
Heat transfer solver solver by considering the heat conduction, convection and radiation heat transfer is calculated to achieve. Enthalpy used to describe the way with the phase-change heat process, such as the solidification and solid-phase changes.
The main characteristics of the transient, non-linear three-dimensional heat convection and radiation used to consider ways enthalpy phase-change forecast Shrinkage cavity pressure casting and metal-casting thermal cycle analysis of the virtual sand casting molds
Stress solver ProCAST advanced solver to consider the stress-plastic or flexible - sticky plastic material properties, heat transfer can be achieved, and the stress of the fluid coupling simulation. Simple model material, such as flexibility, cavity, or a rigid body can handle.
The main characteristics of the non-linear stress analysis and evaluation of automatic exposure settings (heat and power)
·Air-gap model of unlimited size with temperature changes in mechanical properties
Radiation radiation heat transfer module extends the solver of radiation treatment capacity, taking into account factors angle. The module for all of the investment casting process is necessary because the shell from the mold of a region to another region from the effects of radiation is very significant.
The main features of the radiation effects from the heat and accurate analysis of the results of the single crystal casting angle radiation coefficient automatically updated simulation complete casting process, including the rapid warm-up shell-angle factor in the algorithm application MeshCAST shell options have a shell
Porosity and shrinkage forecast the majority of micro-simulation software must be strictly limited to the shrinkage forecast for the liquid metal volume caused by macro-gas shrinkage, which simplified method does not take the gas and led to the contraction of dendrites between the micro-cavity. ProCAST provides a physical phenomenon based on a unique method of dealing with micro-cavity model.
The main characteristics of the macro-cavity coupled with the contraction of the micro-tube paste district shrinkage forecast drop of gas separation gas temperature and solubility as a function of alloying elements of the pore nucleation and growth
ProCAST microstructure microstructure module to create uncertainty model can be cast anywhere on the heat with the changes in the microstructure of nucleation and grew up in the process of the realization of simulated coupling. he main characteristics of the uncertainty of available models:
· (DAS) , And other grains
· Coupled eutectic iron eutectic (SGI)
· Gray / white iron eutectic eutectoid iron gray iron eutectoid Peritectic change Scheil model iron / carbon changes in solid-state
Grain structure of the grain structure of the simulation module based on the random method (cellular automata CA) and the finite element method (CAFE model) coupling, can predict solidification of the state grain structure.
The main characteristics of cylindrical projections equiaxed grains and crystal structure of columnar grains, such as to change crystalline columnar grain option area forecast of spurious crystal single crystal casting the evolution of three-dimensional crystal structure information directly to grain structure visualization
Pre-processor PreCAST
ProCAST through the graphical user interface can define a variety of boundary conditions. These feature-rich can accurately simulate all the casting situation. Selected need impose conditions for the geometry of the border region can click and choose automatic extension of the implementation. User-defined data can not change, or at any time or temperature changes.
Simple and direct definition of boundary conditions ProCAST materials database provides a scalable database material can be used to simulate most of the alloy, from steel to aluminum and iron, cobalt-based, copper, magnesium-based, nickel-titanium and zinc-based alloys . At present, the materials database is also still continuing to expand through industry-proven sound parameters will be added in a timely manner.
In addition, ProCAST also has a unique database of thermodynamics. The database allows users to directly import the chemical composition of alloys, auto-generated simulation of the necessary data.
Material properties and the layout of the database after the curve processor ViewCAST
ProCAST after the processor features a very strong and diversified use of icons and menu-driven way, the following changes in the dynamics of the process:
· Volume flow of liquid metal front field pressure on the cloud temperature solidification velocity vector data stress and deformation microstructure
ProCAST provides a variety of ways, to facilitate the process show the results, including:
· Vector and image cross-section cut XY plane curve animation, picture and video output
To facilitate the rapid exchange of information and direct communications, and results of the simulation will be a different standard output format to other CAE software.
Meshing with the tools MeshCAST is ProCAST the CAD interface with the grid generation module. It will design and simulation stage effectively linked to the rapid completion of the innovative design of the preparatory work and achieve rapid and reliable computing.
The main feature of automatically generated three-dimensional grid CAD / CAE geometry through STEP, IGES, or Parasolid format directly into finite element mesh into the fast grid generation grid excellent quality and quality control to deal with complex geometry Model with a variety of materials on the surface or the side of the grid density variable flow analysis to ensure that the grid requirements of investment casting shell-mode automatic generation
Anti-counting module ProCAST anti-balance by reducing the module in a given place and time calculations and measured the temperature difference, to determine the material properties or boundary conditions.
The main characteristics to determine the time and temperature-related factors determine the interface of time and temperature-related conditions to determine the boundaries of time and temperature-related material properties
ProCAST fluid solver provides an excellent function to simulate the fluid flow filling process. It coupling energy equation three-dimensional full-NS equation, the surface of the free use of cutting-edge methods of tracking the volume function (VOF), to simulate natural convection in the process of coagulation and contraction caused by the flow.
The main characteristics of the all-solver NS three-dimensional fluid flow equation tilted axis of rotation Moni Juan pouring gas and exhaust gas model of semi-solid material non-Newtonian fluid model filters model turbulence model can be fluid pressure model disappear Model ways modulus particle tracking
Heat transfer solver solver by considering the heat conduction, convection and radiation heat transfer is calculated to achieve. Enthalpy used to describe the way with the phase-change heat process, such as the solidification and solid-phase changes.
The main characteristics of the transient, non-linear three-dimensional heat convection and radiation used to consider ways enthalpy phase-change forecast Shrinkage cavity pressure casting and metal-casting thermal cycle analysis of the virtual sand casting molds
Stress solver ProCAST advanced solver to consider the stress-plastic or flexible - sticky plastic material properties, heat transfer can be achieved, and the stress of the fluid coupling simulation. Simple model material, such as flexibility, cavity, or a rigid body can handle.
The main characteristics of the non-linear stress analysis and evaluation of automatic exposure settings (heat and power)
·Air-gap model of unlimited size with temperature changes in mechanical properties
Radiation radiation heat transfer module extends the solver of radiation treatment capacity, taking into account factors angle. The module for all of the investment casting process is necessary because the shell from the mold of a region to another region from the effects of radiation is very significant.
The main features of the radiation effects from the heat and accurate analysis of the results of the single crystal casting angle radiation coefficient automatically updated simulation complete casting process, including the rapid warm-up shell-angle factor in the algorithm application MeshCAST shell options have a shell
Porosity and shrinkage forecast the majority of micro-simulation software must be strictly limited to the shrinkage forecast for the liquid metal volume caused by macro-gas shrinkage, which simplified method does not take the gas and led to the contraction of dendrites between the micro-cavity. ProCAST provides a physical phenomenon based on a unique method of dealing with micro-cavity model.
The main characteristics of the macro-cavity coupled with the contraction of the micro-tube paste district shrinkage forecast drop of gas separation gas temperature and solubility as a function of alloying elements of the pore nucleation and growth
ProCAST microstructure microstructure module to create uncertainty model can be cast anywhere on the heat with the changes in the microstructure of nucleation and grew up in the process of the realization of simulated coupling. he main characteristics of the uncertainty of available models:
· (DAS) , And other grains
· Coupled eutectic iron eutectic (SGI)
· Gray / white iron eutectic eutectoid iron gray iron eutectoid Peritectic change Scheil model iron / carbon changes in solid-state
Grain structure of the grain structure of the simulation module based on the random method (cellular automata CA) and the finite element method (CAFE model) coupling, can predict solidification of the state grain structure.
The main characteristics of cylindrical projections equiaxed grains and crystal structure of columnar grains, such as to change crystalline columnar grain option area forecast of spurious crystal single crystal casting the evolution of three-dimensional crystal structure information directly to grain structure visualization